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What are the working principles of ultra-low nitrogen burners?
- Categories:News
- Author:Shenzhen Zhongli Weiye Electromechanical Equipment Co., Ltd.
- Origin:Shenzhen Zhongli Weiye Electromechanical Equipment Co., Ltd.
- Time of issue:2021-05-19 14:29
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What are the working principles of ultra-low nitrogen burners?
Ultra-low NOx burners are those with low NOx emissions during fuel combustion. The NOx emission of traditional natural gas boiler burners is usually around 120~150mg/m³. The NOx emission of ultra-low nitrogen burners is usually around 30~80 mg/m³. NOx emissions below 30 mg/m³ are usually called ultra-low NOx burners. At present, low-nitrogen burners can be roughly divided into the following categories according to the principle: stage burners designed according to the principle of staged combustion, so that fuel and air are mixed and burned in stages. Since the combustion deviates from the theoretical equivalence ratio, it can reduce the generation of nitrogen.
The ultra-low nitrogen burner is a type that uses the pressure head of the combustion air to suck back part of the combustion flue gas, enter the burner, and mix and burn with the air. Due to flue gas recirculation, the heat capacity of the combustion flue gas is large, the combustion temperature is lowered, and the NOx is reduced. Another type of self-recirculating burner is to directly recirculate part of the flue gas in the burner and add it to the combustion process. This kind of burner has the dual effects of suppressing nitrogen oxides and saving energy. The principle is to make part of the fuel burn too rich and the other part burn too lean, but the overall air volume remains unchanged. Since both parts are burned off-stoichiometric, the NOx is very low. This type of combustion is also known as off-stoichiometric or non-stoichiometric combustion.
The principle of the ultra-low nitrogen burner is to divide a flame into several small flames. Due to the large heat dissipation area of the small flames and the lower flame temperature, the "thermal reaction NO" is reduced. In addition, the small flame shortens the residence time of oxygen, nitrogen and other gases in the flame, and has obvious inhibitory effects on "thermal reaction NO" and "fuel NO". The residence time of the flue gas in the high temperature area is one of the main factors affecting the amount of NOx generation. Improving the mixing of combustion and air can reduce the thickness of the flame surface. Under the condition of constant combustion load, the flue gas is at high temperature on the flame surface. The residence time in the zone is shortened, thereby reducing the amount of NOx generated. Mixing-promoting burners are designed according to this principle.
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